Print shop manager removes ‘Customer Approval’ status to make production numbers look better, only to create more confusion and slow down the entire process: ‘It undermines customer confidence’

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Print shop employee working with a screen printing machine.
My manager removed "waiting for approval" from our system because it made us look slow. Now customers think we're printing orders we haven't been cleared to print.
I work at a small commercial print shop. We do signs, banners, promotional materials, that sort of thing.
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Until recently, our order system had a status called "Awaiting Customer Approval." Pretty self- explanatory. We send the customer a proof, they check the design and spelling, and nothing gets printed until they approve it.
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Last month we got a new operations manager who decided that having so many orders sitting in that status made our production numbers look terrible.
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His solution was to get rid of the status.
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Now the moment we send a proof, the order gets marked "In Production." Even if the customer hasn't responded. Even if they've specifically asked us to hold off.
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I pointed out that customers can see this status in their portal. He said it would encourage them to respond faster.
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Well, on Tuesday a customer called asking why the signs for their new location hadn't shipped yet. Their portal had shown "In Production" for nine days.
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I checked the email thread. They hadn't approved the proof because they were still confirming the phone number that needed to go on the signs.
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When I explained this, they were understandably confused. They thought we'd already printed everything.
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After the call, my manager told me I shouldn't have said the order wasn't in production because it "undermines customer confidence."
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What was I supposed to say? That the printer is working really hard on their unapproved phone number?
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Print shop employee handling a stack of printed material beside an industrial printing machine.
The production guys hate this too, because now they have to open individual orders and dig through the notes to figure out what can actually be printed.
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I suggested bringing back the original status, even if we rename it something more positive. Apparently that would be "moving backward."
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I've worked here three years and genuinely liked the job until this started. I don't want to fight with a manager over a dropdown menu, but I also don't want to be the person explaining why we printed 500 signs with the wrong information.
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Printing company worker operating commercial printing equipment.
Has anyone dealt with a manager who would rather make the numbers look good than fix the actual process? How do you push back without becoming the designated difficult employee?
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Joy2b The easiest way to handle this is to flip two other stakeholders. You could quietly get a very important customer to say explicitly: Here's a valuable order for next quarter, please put it in this status until this date.
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Common Active_2960 ah yes, the classic "if we stop measuring the problem it ceases to exist" approach my favorite part is how you're somehow the bad guy for telling a customer the truth about their own order. like you were supposed to just let them believe the signs had been printed and were floating in some mystical shipping void
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MathObserver It will be interesting to see if he gets pushback from his management on why it is now taking so much longer to produce your products.
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medic-131 As opposed to addressing why approvals were so slow... SMH
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kawaeri The best thing you can do is nudge your customers into making a complaint about that no longer being a status. Managers like this fold for anger customers, not lowly employees.
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